Advance Steel and Tube Mills started its manufacturing unit a decade ago for STAINLESS STEEL ERW PIPES & TUBES with production ranging from 1/4" NB to 8"NB manufactured on fully automated tube mills of TIG welding without any addition of filler metal (A 312). Our products are in close contact with the manufacturer having the manufacturing facility from 10" NB to 24" NB with the addition of filler wire.(A 358).
Material | TP 304, 304H, 304L, 304LN, 316, 316H, 316L, 316LN, 316Ti, 309, 310, 317L, 321, 347, 409, 410, 420, 430, 446, 202 Etc. |
Standard | ASTM A - 270, 249, 312, 269, 213, 268, 358 |
Construction | ERW - EFW - EFSW |
Schedule | S 5, S 10, S 20, S 40, S 60, S XS, S 80, S 100, S 120, S 140, S 160, S XXS |
Pipe Type | Beveled End (BW), Plain End Pipe (PE) |
This covers straight seam welded (without the addition of filler metal) authentic stainless steel pipe intended for high temperature and general corrosive service.
Material is ordered to comply with the requirement of ASTM A-240 in 304, 304L, 316 and 316L grades regularly. Special grades can be made as per Customer's requirements
The pipe is manufactured from annealed strips on modern continuous forming mills with TIG welding process under inert gas atmosphere. All pipes are annealed at a minimum temperature of 1040°C, straightened, pickled and passivated, end finished & 100% tested in accordance with ASTM A-530
OD | Size Range | Over mm | Under mm |
Upto 1" NB | 0.40 | 0.79 | |
Over 1" NB to 4" NB | 0.79 | 0.79 | |
Over 4" NB to 8" NB | 1.57 | 0.79 | |
Thickness : ± 12.5 of nominal wall thickness | Length : 0/+ 6 mm |
Outside Dia | SCH 5 | SCH 10 S | SCH 40 S | ||||
NB Inch | mm | ||||||
Thick | Kg/Mtr. | Thick | Kg/Mtr. | Thick | Kg/Mtr. | ||
½" | 21.3 | 1.65 | 0.81 | 2.11 | 1.01 | 2.77 | 1.29 |
¾" | 26.7 | 1.65 | 1.03 | 2.11 | 1.30 | 2.87 | 1.71 |
1" | 33.4 | 1.65 | 1.31 | 2.77 | 2.12 | 3.38 | 2.54 |
1 ¼" | 42.2 | 1.65 | 1.93 | 2.77 | 3.15 | 3.68 | 4.11 |
1 ½" | 48.3 | 1.65 | 1.93 | 2.77 | 3.15 | 3.68 | 4.11 |
2" | 60.3 | 1.65 | 2.42 | 2.77 | 3.98 | 0.481 | 0.531 |
1" | 25.40 | 2.11 | 3.74 | 3.05 | 5.34 | 5.16 | 8.76 |
3" | 88.9 | 2.11 | 4.58 | 3.05 | 6.54 | 5.49 | 11.45 |
3 ½" | 101.6 | 2.11 | 5.25 | 3.05 | 7.52 | 5.74 | 13.77 |
4" | 114.3 | 2.11 | 5.25 | 3.05 | 7.52 | 5.74 | 13.77 |
5" | 141.3 | 2.77 | 9.50 | 3.40 | 11.74 | 6.55 | 22.10 |
6" | 168.3 | 2.77 | 11.47 | 3.40 | 14.04 | 7.11 | 28.68 |
8" | 219.1 | 2.77 | 14.99 | 3.76 | 20.25 | 8.18 | 43.16 |
This covers electric - fusion welded authentic Chromium-nickel stainless steel pipe suitable for corrosive or high temperature service, or both. Five classes of pipe are covered under this specification.
Class 1 : Double side welded using filler Material and 100% radiography
Class 2: Double side welded using filler Material. No radiography required
Class 3 : Single side welded using filler Material and 100% radiographed.
Class 4: As class 3, Accept root pass may be made without filler
Class 5: Double welded using filler Material and spot radiographed
This specification covers nineteen grades of Material steel. The plate material comply with there requirements of ASTM A-240. Most commonly manufactured grades are 304, 304L, 304H, 316L 310
The pipes are manufactured from leveled plates which are edge beveled and progressively "O" formed on hydraulic presses. The edges of he pipe are either manually TIG welded or continuously welded on Track and Boom. Weld portion is radiographed as per requirement. Annealing of pipe is carried our on continuous furnace. Pipe is further straightened, sized, end finished, pressure tested, pickled and passivated, marked and packed.
Transverse bend weld tests
Transverse tension test to ASME code IX para QW 150.
Hydrostatic Test ASTM A-530
Radiographic classed 1,3 to ASMIE Code VII para UW 51, Class 5 to ASME Sec. VII para UW 52
Outside Dia | SCH 5 | SCH 10 S | SCH 40 | ||||
NB Inch | mm | ||||||
Thick | Kg/Mtr. | Thick | Kg/Mtr. | Thick | Kg/Mtr. | ||
8" | 219.08 | 277 | 14.99 | 3.76 | 20.250 | 8.18 | 43.16 |
10" | 273.05 | 3.40 | 22.97 | 4.19 | 28.200 | 9.27 | 61.20 |
12" | 323.85 | 3.96 | 31.72 | 4.57 | 36.530 | 9.53 | 74.92 |
14" | 355.60 | 3.96 | 34.87 | 4.78 | 41.973 | 9.53 | 82.55 |
16" | 406.40 | 4.19 | 42.18 | 4.78 | 48.051 | 9.53 | 94.66 |
18" | 457.20 | 4.19 | 47.15 | 4.78 | 54.129 | 9.53 | 106.78 |
20" | 508.00 | 4.77 | 60.13 | 5.54 | 69.674 | 9.53 | 118.90 |
Grade | Tensile Strength min. Ks(Mpa) | Yield Point Ksi (Mpa) | Elongation % (G.L.: 2 in ro 50 mm | Hardness Text Max | ||||
Full Section specimen | Strip Specimen t<6/16in t<5/16in |
Round Specimen | Brinell | Rockwell | ||||
304 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
304L | 70(485) | 25(170) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
304 H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
316 | 75(515) | 30(305) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
316L | 70(485) | 25(170) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
316H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
316 Ti | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
317 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
309 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
310S | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
310H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
321 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
321 H | 75(205) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
347 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
347H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
Sr.No. | Process Operation | Quality Characteristics | Method Of Control |
1 | Raw Material (Strip) | 1> Dimensions 2> Chemical analysis 3> Control of Slit which within specified limits 4> Surface |
Actual measurement as per Std. Analysis of all elements as per Std Testing as per various Std. Measurement of width, thickness & recording visual inspection. |
2 | Tube Mill (GTAW Type) | 1> Weld Test, Flare Flanges, Flattering Reverse bend &
Reverse Flattening. 2> Inspection of weld, seam 3> Dimensions 4> Surface |
Testing as per ASTM specification & recording the
result. One test for every 30 to 35 Mtrs. Visual inspection weld zone.
O.D. , Thickness & Length. Check roller surface profile& finish. |
3 | Solutions Annealing (At Min. 1040 C) With continuous water quenching. |
1> Temperature 2> Hardness 3> Micrometer |
Automatic Relay Temp / Controller Adjusted to present level. Measurement of hardness as per Std. one Test / Lot / Heat |
4 | Straightening | Straightness OD Surface Finish | Adjust roller setting measure visual |
5 | Cutting | Square cut Length | Right angle to length, visual |
6 | Deburing | Burs removel On OD and ID Edges | Visual |
7 | Chemical Treatment a) Pickling b) Passivation c) Bath |
Concentration Concentration Temperature |
One Test / Bath Day One Test / Bath Day Temperature |
8 | Hydrostatic Pressure Test | Test Pressure | 100 % Inspection at test pressure specified as per ASTM Std. |
9 | Final Inspection | IGC Test Dimensions Surface Physical Testing Grade Check Product Analysis |
As per standard 100 % inspection of Dimensions as
specified. Visual Inspection for surface defects, Physical Testing and Chemical analysis as per ASTM standards. |
10 | Marketing | Marking as per Std. | Check for proper marking |
11 | Packing | Seaworphy Packing / Wooden Cart | Check for packing, Quantity, shipping mark, |
Size | Qty | |
---|---|---|
12.7 to 31.75 mm OD | 2 | |
33.4 to 88.9 mm OD | 2 | |
73 to 114.3 mm OD | 1 | |
12.7 to 50.8 mm OD | 1 | |
Accessories | ||
Tig Welding M/c | 0 – 600 AMP |
8 |
Bead Rolling Machine | -150 KG /CM2 | 2 |
Beed Polishing Machine | 0 – 150 KG/CM2 | 8 |
CUTTING M/C | FOR ALL SIZES AS PER REQUIREMENT | 4 |
ROLL SETS | FOR ALL SIZES AS PER REQUIREMENT | All |
Size | Qty |
---|---|
6 MM TO 25.4 MM | 4 |
12.7 MM TO 60.3 MM | 2 |
50.8 MM TO 32.3 MM | 2 |
Size | Qty |
---|---|
6 MM TO 25.4 MM | 4 |
12.7 MM TO 60.3 MM | 2 |
50.8 MM TO 32.3 MM | 2 |
Size | Qty | |
---|---|---|
GAS FIRED | 1 400KG/HOUR | |
GAS FIRED | 1 300KG/HOUR | |
BIRGHT ANNALING | ||
OFF LINE | UP TO 63.5 MM | 1 250KG/HOUR |
ON LINE | UPTO 31.75 MM | 1 |
Accessories | Size | Qty |
---|---|---|
60.3 TO 213 MM | 1 | |
60.3 TO 213 MM | 1 | |
60.3 TO 213 MM | 2 | |
CUTTING MACHINE | 6.0 TO 213 MM | 1 |
DEBURRING MACHINE | 6.0 TO 213 MM | 1 |
Accessories | Qty |
---|---|
ACID BATH | 2 |
PASSIVATION BATH | 1 |
DEGREASING | 1 |
COATING BATH | 1 |
SOAP BATH | 1 |
WATER RINSE BATH | 1 |
DRYER | 1 |
BOILER | 1 |
EFFLUENT TREATMENT PLANT | 1 |
Size | Width |
---|---|
0.7 mm to 4 mm | 1250 mm |
Production specifications :
Outside Diameter (O.D) ¢5--¢830mm wall thickness (W.T): 0.5-60mm
Steel type :
Nickel-base Alloy Mone1400,800/800H, C-276, T91 and etc.
Duplex stainless steel :
UNS $31803 (00Cr22Ni5Mo3N), UNS $32304 (00Cr23Ni4N), UNS $32750 (00Cr25Ni7Mo4N)
Martensite :
TP410 (1Crl13), TP420 (2Crl3,3Crl13), TP430 (1Crl17), TP405 (0Crl 3AI)
Austenite :
TP310S (0Cr25Ni20,2520 high temperature furnace tube), TP314 (1Cr25Ni20Si2), 904L (00Cr20Ni25Mo4.5Cu,UNS N08904), TP317L (00Crl 9Nil 3Mo3), TP347 (0Crl 8Nil 1Nb), TP321 (0Crl 8Nil 0Ti), TP304 (0Crl 8Ni9), TP304L (00Crl 9Nil 0), TP316 (0Cr17Ni12Mo2), TP31 6L (00Crl17Nil 4Mo2), TP31 6H (1Crl17Ni12Mo2), TP304H (1Cr18Ni9), C4 (00Cr14Ni14Si4) Steel for urea: TP316L (00Cr18Ni14Mo3), $31050 (00Cr25Ni22Mo2)
Standard :
ASTM A31 2, ASTM A21 3, ASTM A269, ASTM A511, ASTM A790, ASTM A789,JIS G3459,JIS G3463, DIN 17456, DIN 17458 GB/T14975, GB/T14976, GB13296, GB5310, GB9948 and etc.